If you need an example for how CAD has revolutionized industrial production, look under your hood, says Zaia Abraham, president of PROCAD.
“The level of quality in a car engine designed in the 90s compared to now is phenomenal,” he says. “Not only is the product superior, but it is also made less expensively thanks in part to the CAD data distribution to parts manufacturers.”
CAD will continue to offer more accurate designs and quick prototyping, and has resulted in a higher level of efficient manufacturing production.
Zaia recently checked in with us to talk about the solutions PROCAD offers and shares advice on buying a great CAD workstation. Read on:
Tell us about PROCAD … what software do you offer? Who should be using it?
For over two decades, PROCAD has offered a wide range of plant design software solutions for a customer base that includes multinational resource companies, owner-operators, engineering consultants and pipe fabricators.
PROCAD applications include piping and electrical design with a focus on the chemical and O&G industries. The piping applications include 3D, 2D, P&IDs and isometrics. PROCAD provides its software as an add-on to AutoCAD or as complete solutions with included CAD platforms (AutoCAD OEM).
PROCAD also serves the pipe fabrication industry with SpoolCAD. This application simplifies the creation of spool drawings ready for manufacture. It comes with reporting capabilities such as BOM generation, weld lists and fabrication cost codes for estimation and billing.
What sets you apart from other CAD solutions?
PROCAD applications are cost-effective and easy to deploy. From the time a customer chooses PROCAD software, our staff will help with installation, setup and training; which allows the user to be fully operational within a few days. With intuitive interfaces, robust modules, excellent technical support and timely upgrades, customers are provided with the necessary tools to get their projects done on-time and on-budget.
What do you think are the most important considerations to make or questions to ask when shopping for CAD software, no matter what your industry?
To make sure it answers their pain-point issues. The software selection process should be given full consideration to ensure the right solution is chosen. The most important factor in software choice is when you know you can live with it for a long time. Purchase of software is the easy part.
What advice can you offer on shopping for CAD workstations? What should every CAD workstation include?
Getting ample RAM and a reasonable graphic card if doing a lot of 3D.
What sorts of considerations should we make when shopping for a professional monitor for CAD?
Fast refresh rate, high resolution, good quality color, screen brightness, and visibility when viewed from different angles
How should these workstations be arranged to best suit the user?
Networked workstations are the most efficient way to setup a design office. By organizing data on sharable servers, the drawings created by the different designers use the same standards and specs for the project they’re involved in.
What are some of the most exciting innovations you’ve come across in CAD Hardware?
The fact that an average machine can run reasonably complex CAD drawings without the need for very expensive graphics cards.
What sort of regular maintenance should we be doing to ensure our CAD hardware and software is running optimally?
Get extended warranties for the hardware, and keep software on maintenance. It’s important to have the latest releases of software to ensure compatibility with the latest CAD platforms and Operation Systems.
The big news for HSMWorks 2015 is its support for SolidWorks 2015, which was released in September of 2014. Since the Service Packs released frequently by HSMWorks are notably beefy, adding new features and improved functionality in between annual version releases, support for SolidWorks 2015 is the most notable update. However, version 2015 also has some other features and benefits to consider if it’s time to upgrade your software.
Improvements for Multiple CPU Systems
For CAM professionals using a multiple CPU system, HSMWorks 2015 offers noticeably more support for the latest generation of Intel processors, and supports up to 36 total core processors within a single system. This eliminates the bottleneck associated with software that only utilizes a single core.
The new version also reduces the amount of cycle time needed for processing, which increases the lifespan of the CPU. HSMWorks calls this feature Enhanced Adaptive Clearing technology for high-efficiency roughing. Version 2015 is also well suited to higher-end workstations because it allows for rapid toolpath calculation and post processing and makes last-minute changes easier. With HSMWorks 2015, engineers can get programs on the shop floor faster than with previous versions.
HSMXpress (available as a free download from the HSMWorks website) comes with 2D Adaptive Roughing strategy, and the full HSMWorks 2015 version comes with both 2D and 3D Adaptive Roughing strategy. Not only does this popular feature reduce cycle times, but it improves tool life by utilizing better toolpath algorithms. Version 2015 offers more control with the “Stay Down Level” tab and the ability to avoid chatter and reduce tool wear.
Improved 3D Capabilities
Version 2015 also offers better 3D simulation capabilities, which is most useful for users in the mold and die industry, as well as users who work with larger models and sculpted surfaces. It features “Fast 3D Mode,” which is useful for more complicated endeavors, as well as the “Simulate” function that users of HSMXpress will easily recognize.
Simulations of HSMWorks 2015 are more visually accurate and give a better idea of how the process will perform before implementation. This version makes it easier to hone and fine-tune everything before hitting the green button on the CNC machine. Specifically, the “Show Stock” feature has been improved, and it now takes less than two seconds to simulate a realistic or common 3D toolpath.
You can download HSMXpress for free, and it comes with a free 30-day trial of HSMWorks 2015 so that users can decide whether the new features and functionality are worth the investment. HSMXpress and HSMWorks are compatible with SolidWorks 2013 or later, and requires Windows 7 or Windows 8 General Release (32- or 64-bit, though 64-bit is recommended), and dual or quad core processors. Minimum display resolution is 1,024 x 768 with true color (1,600 x 1,050 with true color is recommended).
For CAD users, Cadalyst is the brand of CAD information provider that offers the most complete and up-to-date information about CAD. Get even more reviews, news, tips, and tricks on CAD workstations, software, and more at the Cadalyst website today.
Hard drives, and SA-SCSI drives especially, face growing competition from a new breed of storage device: the solid-state drive (SSD).
An SSD stores data in solid-state memory — that is, SRAM chips — rather than on conventional hard disk platters. Today’s SSDs are large enough to be useful, and although not exactly economical, have come down enough in price that they can enter the conversation when it comes to outfitting a new workstation.
The advantage of SSDs? There are several, including less noise and better reliability in the face of environmental issues like vibration. Unlike the HDD, the SSD has no moving parts. But the real motivation to choose SSD is performance. More specifically, it’s about much lower latency, the time that lapses between asking the drive for data and receiving it. The SSD doesn’t necessarily offer a big benefit over hard drives in bandwidth — how quickly the data comes once it starts coming — but it eliminates the seek time for the hard drive’s head, delivering an indisputable advantage in access time. The downside is a glaring one: price.
Given the pluses and minuses, CAD users who have a slightly higher but not unlimited budget can entertain the option of SSDs in one of two ways. A combination of HDDs and SSDs in multiple drive bays — in particular, a smaller SSD with your OS installed paired with a large conventional disk drive for data — is very practical. Or choose a hybrid drive that combines the best of both worlds. This emerging technology is effectively a two-tiered memory device that implements its bulk storage on the cost-effective hard disk while implementing a much smaller, but much lower-latency cache on SSD. For frequently accessing reasonably sized chunks of data, you get the speed benefit of SSD without breaking the bank. Whereas an SSD currently commands ten times the price (or more) per gigabyte of a conventional 7,200-RPM HDD, the hybrid drive is a relative bargain at approximately twice the price (although the premium and the performance boost will vary by model).
The bottom line on selecting storage: Buy a lot more than you think you need, especially if you’ve chosen a system that limits you to one or two drive bays.
I recently read an article by an Intel product manager on the need for “ECC” (error correction code) memory in CAD workstations. From the article: “Corrupted data can impact every aspect of your business, and worse yet you may not even realize your data has become corrupted. Error-correcting code (ECC) memory detects and corrects the more common kinds of internal data corruption.”
For some reason this triggered my memory of the sudden-acceleration Toyota Prius incident from 2010. The popular press latched on to the idea that cosmic rays were screwing with the electronics in the Prius. While theoretically possible, the probabilities of this were astronomically low. It did however, make for a great story and the FUD (fear uncertainty doubt) caused Prius prices to temporarily plummet and sales come to a crawl.
Back to ECC memory and CAD systems. Is there really a need for ECC memory in CAD or is it just FUD marketing to upsell hardware and make products sound more valuable than they really are? I decided to do a little research.
Who needs ECC memory and what is its role in professional & CAD workstation computing?
Naturally occurring cosmic rays can and do cause problems for computers down here on planet Earth. Certain types of subatomic particles (primarily neutrons) can pierce through buildings and computer components and physically alter the electrical state of electronic components. When one of these particles interacts with a block of system memory, GPU memory or other binary electronics inside your computer, it can cause a single bit to spontaneously flip to the opposite state. This can lead to an instantaneous error and the potential for incorrect application output and sometimes, even a total system crash. However, the theoretical chances of a single bit error caused by a cosmic ray strike on your PC or workstation’s memory is fairly rare — only about once every 9 years per 8GB of RAM, according to recent data.
ECC technology — used as both system RAM, and in devices such as high-end GPUs — can reliably detect and correct these errors, reducing the odds of memory corruption due to “single bit errors” down to about once every 45 years for 8GB of RAM. Of course, just like everything else in life there are always tradeoffs. ECC memory is typically up to 10% slower and significantly more expensive than standard non-ECC memory.
Because the odds of a cosmic ray strike increase in direct proportion to the physical amount of memory (and related components) inside a computer, this is a real concern for large scale, clustered supercomputing and other environments where computing tasks often include high-precision calculation sets that can take days or even weeks to complete. In the case of supercomputer clusters, which often contain hundreds or even thousands of connected computer nodes and terabytes of memory, the odds of cosmic ray strikes on the system are much more likely — and much more costly. Restarting a week-long calculation on a supercomputer can cost a facility many tens of thousands of dollars in lost time, electricity and manpower —not to mention lost productivity.
But for even very beefy PC CAD workstation configurations with loads of RAM on board, you are probably not at imminent risk from problems caused by cosmic ray strikes and the resulting single bit errors. Over the course of your work, you are much more likely to endure system crashes or application hangs dues to failing components, power fluctuations and software bugs than due to cosmic ray strikes. Additionally, many applications in the desktop design and engineering space can actually endure a single bit error without negatively impacting the computing process or product. For example, if the color or brightness of a single pixel on a display monitor is changed due to this type of memory corruption on the system’s GPU, nobody will ever see or notice it. There are many such examples of this type of error not really impacting ones everyday work.
This said, many leading technology manufacturers are enabling their high-end products with ECC memory for compute-heavy (especially clustered supercomputing) applications where the benefits of using error correcting memory outweigh any comparative speed/cost drawbacks. AMD for example, has engineered their new AMD FirePro W9000 and FirePro S9000 ultra-high-end GPU cards to include ECC memory which can selectively be enabled by the end user and used for many advanced computing purposes where rock-solid stability and protection from space rays is crucial.
Author: Tony DeYoung
- Enable planners, engineers, and designers to model existing infrastructure and import detailed models in order to create realistic 3D models of the environment;
- Sketch early-stage designs directly into 3D models;
- Create and manage multiple alternatives;
- Communicate visually rich infrastructure proposals; and generate preliminary design models which can be used to create submittal documentation in civil engineering software, such as AutoCAD Civil 3D.
In the following post we’ll describe how to use existing information to create compelling 3D design visualizations with MAP-21 (Moving Ahead for Progress in the 21st Century Act) requirements in mind.
If you are installing Autodesk Infrastructure Modeler for the first time, review the hardware requirements to ensure your hardware will run the software efficiently. (For more advice on the best hardware configuration for Autodesk software, review our series on AutoCAD 2013. Much of the same advice applies to other Autodesk products.)
Once installed, to create a realistic 3D model using Autodesk Infrastructure Modeler:
- Start Autodesk Infrastructure Modeler and click new from the start page.
- Choose a directory and name for your project. If you know the extents of your project you can also enter them in here.
- With the project started, data is imported and used as the basis for your 3D model. Autodesk Infrastructure Modeler allows you to combine 3D and 2D data in order to create a full 3D scene. For this post, we will use a terrain model (DEM) as our base 3D layer, and all of the other contextual data, like imagery, roads, and buildings come in 2D formats. Click on ‘Data Sources’ from the ribbon; on the ‘add file data sources’ dropdown, select ‘Raster’. After import this data source shows up in the ‘Data Sources’ panel. Double-clicking the data source allows you to modify the viewing properties of this data source. Click the ‘Close & Refresh’ button at the bottom of the configuration window to generate a 3D visualization in Autodesk Infrastructure Modeler.
- Add imagery using the same procedure.
- Use the same process to add roads, but use SHP as the Source Type. In this example, roads are stored in a 2D Shapefile. After import, double-click on the newly imported data source to configure it. Select ‘Roads’ as the ‘Type’ in the dropdown list. With ‘Roads’ selected you can now configure the roads style and other properties based on the metadata that comes with the Shapefile. For instance, you can choose a style rule to match the 3D road style (striping, sidewalks, median, number of lanes, etc.) based on existing metadata. Click the ‘Close & Refresh’ button on again to generate the 3D visualization.
- Lastly, we’ll add buildings to our scenes using the same procedure outlined in step 5. Select ‘Buildings’ as the ‘Type’ in the dropdown list. Since the buildings in this case are 2D footprints, we’ll select an attribute with a Z-value (elevation or height) from the ‘roof height’ dropdown. Once again click the ‘Close & Refresh’ button.
Voila! You have just created a 3D model using Autodesk Infrastructure Modeler. You can use this model to sketch preliminary designs of new infrastructure which includes roads, railways, city furniture, water areas, and even buildings. You can also exchange information with Civil 3D – using the IMX file type – to maintain consistent data and context as the project is further developed. This 3D model-based approach enables you to deliver on MAP-21 requirements for 3D modeling and visualization, on infrastructure projects of varying scales.
Author: Justin Lokitz, Senior Product Manager, Autodesk.